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The Balanset-1A system (hereinafter referred to as "the Device") is a portable kit designed for balancing rotors operating in their own bearings. This device allows for balancing in one or two planes, significantly increasing the service life of machines and mechanisms by reducing dynamic loads on bearing units. The kit includes two vibration sensors, a phase angle sensor, and a measuring unit.
Funktionen und Anwendungen
On-site balancing: The device enables the rotor to be balanced directly in its bearings, eliminating the need for special machines and mechanism disassembly. This simplifies the process and saves time.
Automated procedure: The entire balancing process, from measurement to the installation of corrective weights, is conducted automatically. The user does not need additional skills beyond what is provided in the instructions.
Record keeping: All balancing results are saved in the Balancing Archive and can be printed as protocols if needed.
Additional capabilities: The Balanset-1A device can also function as a regular vibrometer to measure the root mean square (RMS) value of total vibration, the RMS value of the rotational component of vibration, and the rotational speed of the rotor. Additionally, it displays vibration velocity time function and spectrum graphs, which can be useful for assessing the technical condition of the balanced machine.
Packungsinhalt und Funktionsprinzip
Das Basispaket beinhaltet eine Messeinheit, zwei Vibrationssensoren, einen Phasenwinkelsensor, das notwendige Zubehör und ein Flash-Laufwerk mit Software. Das Gerät arbeitet basierend auf der Messung mechanischer Schwingungen. Schwingungssensoren wandeln die Schwingungen in ein elektrisches Signal um, das dann von der Messeinheit verarbeitet und zur weiteren Verarbeitung und Analyse an einen Computer übertragen wird.
Balancing Recommendations. [url=https://vibromera.eu/product/balancing-instrument-at-the-price-of-a-vibrometer/] Vibrometer [/url] Modus
Condition of machinery: Balancing should only be performed on mechanisms that are in good technical condition and securely mounted on their foundations. It is not recommended to balance mechanisms with worn or damaged bearings.
Clean rotor: Before starting work, the rotor should be cleaned of any contaminants.
Resonanz adressieren: Wenn sich die Messergebnisse von Lauf zu Lauf erheblich unterscheiden, kann dies auf Resonanz hinweisen. In diesem Fall sollte die Drehzahl geändert oder die Einbaubedingungen auf dem Fundament geändert werden.
Measurements in vibrometer mode: Preliminary measurements in vibrometer mode are recommended. If the total vibration value matches the rotational component, the rotor imbalance is the main contributor to vibration, and balancing can proceed.
Checking static imbalance: For rotors with horizontal shafts, static imbalance can be checked manually by rotating the rotor 90 degrees. If imbalance is detected, a balancing weight should be installed.
Conclusion
Utilizing the Balanset-1A device enables effective and quick rotor balancing, enhancing their performance and extending their service life. This is a versatile solution for those involved in the maintenance and repair of rotating mechanisms.